Complex Application - C35 AdvancedLine

Precision and Versatility


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Overview

 

Maximum Efficiency and Flexibility

A throughput of up to 600 packs per minute, a weighing range from 3g to 10kg and extremely high weighing accuracy positions the C35 AdvancedLine at the vanguard of checkweighing technology

 

Customized Product Handling

Fully customizable with 250 performance and productivity enhancing options. Product handling variants include sidegrip conveyors, top and bottom conveyors, infeed timing screws and starwheels to ensure a smooth product flow

 

Unparalleled in Challenging Environments

Designed for endurance and maximum reliability to perform in wet, dry and harsh working environments. Specialized conveyors are designed to match applications and production conditions

 

Data Collection to Support Compliance

More than ten data communication protocols including Ethernet, Fieldbus and OPC technologies to provide the fullest suite of data collection tools available. Supports Industry 4.0 integration projects

 

Intergrated Inspection Technologies

Available as a combination system with a choice of vision, x-ray and metal detection technologies to ensure that smaller footprints are achieved. Ideal as Critical Control Point for best quality and safeguarding brand reputation

 

Features and Benefits

Customized product Handling Fully customizable with 250 performance and priductivity enhancing options
Unparalleled in Challenging Environment Designed for endurance and maximum reliability to perform in wet, dry and harsh working environments
Data Collection to Support Compliance More than ten data communication standards including Ethernet, Fieldbus and OPC technologies
Integrated Inspection Technologies Available as a combination system with a choice of vision, x-ray and metal detection technologies 

 

 

Products and Spec

Base Model Checkweigher C35

Precision and versatility

A throughput up to 600 packs per minutes, a weighing range from 3g to 10kg and extremely high weighing accuracy positions the C35 Advancedline at the vanguard of checkweighing technology

 

Customized Product Handling

Fully customizable with 250 performance and productivity enhancing options. Complete selection of product handling variants for smoothest product flow

Unparalled in Challenging Environments

Designed for maximum endurance and reliability in wet, dry and harsh working environments. Specialized conveyors to match all production conditions

Data Collection to Support Compliance

More than ten data communication protocols to provide the fullest suite of data collection tools. Supports Industry 4.0 integration projects

 

Features and Benefits

Integrated Inspection Technologies

Available as a combination system with a choice of different product inspection technologies to ensure that smaller footprints are achieved. Ideal as Critical Control Point for best quality and safeguarding brand reputation

Weighing Terminal (HMI)

15-inch color touchscreen TFT display. Individual user access profiles with password protection. More than 30 selectable languages. Display of all key weight, production and configuration data

Weighing Technology

Electromagnetic force restoration (EMFR) load cell, digital, maintenance-free, with temperature compensation, Swiss made

Up to 33% Higher Performance

Implies high throughput with accuracy to promote tighter manufacturing tolerances in production. Improved processes mean an increase in overall equipment effectiveness to maximise your profits

Global Service Support

An extensive global service network fully supports cross-border contracts and ensures timely support, availability, and quick delivery of spare parts. This reduces downtime and keeps production running smoothly

 

 

Specifications-Base Model Checkweigher C35

Accuracy from ± 0.01g (10mg)
Throughput max. 600 weighings/minute
Weighing Range 3g-10 000g
Material Number(s) 24003500

 

C35 Pharma

Designed for pharmaceutical production lines

The C35 Pharma checkweigher is fitted with numerous configurable options and features to meet the requirements of today's pharmaceutical production companies

 

Ensure Consistent Product Quality

The checkweigher system eliminates recurring errors to ensure a consistent and flawless product quality to protect consumers and brand reputation

Simple Production Line Integration

The system can be integrated into production lines with ease, variety of data communication interfaces and wide range of options

Product Safety and Consumer Protection

Lockable catch bins and smart software options guarantee increased product safety to meet the requirements of pharmaceutical companies

 

 Features and Benefits

Simple Integration and Smooth Operation 

In your production processes - with a maximum uptime and trouble-free refitting further down the line – from the start the system architecture is designed with practical scenarios in mind

Maximum Productivity

The transfer unit which is designed for exact product transfer as well as the detection of open flaps and askew packages increase system availability and minimise production line stoppages

Maximum Process Reliability

A wide range of options – both electromechanical and software – are available, ensuring that the production processes can be controlled precisely to ensure maximum safety

Up to 33% Higher Performance

Implies high throughput with accuracy to promote tighter manufacturing tolerances in production. Improved processes mean an increase in overall equipment effectiveness to maximise your profits

Extensive Service Support

An extensive service network guarantees timely support plus availability and quick delivery of spare parts. This reduces downtime and keeps processes running smoothly



 

Specifications - C35 Pharma

Load Cell EMFR
Accuracy (at 3 Sigma) From ±0.5g
Checkweighing Range 0 - 10 000g
Throughput (pcs./minute) Max. 300
Approval "Weight and Measure" / MID certifiable
Product Preset Memories 200
Weighing Belt D15 high performance weighing belt
Terminal Screen 15" color touchscreen TFT, 1024×768 pixels (XVGA)
Standard Sorting Device Air jet
Power 115 / 230 v ~, 50 / 60 Hz, 1 phase, 500 VA

 

C35 AdvancedLine

Checkweighing and Metal Detection Combination

A throughput of up to 600 packs per minutes, a weighing range from 3g to 10kg and extremely high weighing accuracy positions the C35 Advancedline at the vanguard of checkweighing technology

 

Customized Product Handling

Fully customizable with 230 performance and productivity enhancing options. Complete selection of product handling variants for smoothest product flow

Unparalled in Challenging Environments

Designed for endurance and maximum reliability to perform in wet, dry and harsh working environments. Specialized conveyors are designed to match applications and production conditions

Advanced Metal Detector Integration

Available as a combination system with a large range of advanced Safeline Profile metal detectors to ensure that smaller footprints are achieved. Due diligence solutions make it ideal as a Critical Control Point for best possible quality

 

 Features and Benefits

Simple Integration and Smooth Operation 

In your production processes - with a maximum uptime and trouble-free refitting further down the line – from the start the system architecture is designed with practical scenarios in mind

Protects Consumers and Brand Reputation

From product transport to sorting equipment – every last component has been put to the test, as well as every hazardous area. As a result, the risk for material damage and injury is reduced

"Built-in" Safety Plus

An extensive service network guarantees timely support plus availability and quick delivery of spare parts. This reduces downtime and keeps processes running smoothly

Up to 33% Higher Performance

Implies high throughput with accuracy to promote tighter manufacturing tolerances in production. Improved processes mean an increase in overall equipment effectiveness to maximise your profits

Extensive Service Support

An extensive service network guarantees timely support plus availability and quick delivery of spare parts. This reduces downtime and keeps processes running smoothly



 

Specifications - C35 AdvancedLine

Load Cell EMFR
Accuracy (at 3 Sigma) From ±0.1 g
Checkweighing Range Up to 10 000g
Throughput (pcs./minute) Max. 600
Approval "Weights and Measures" / MID certifiable
Product Preset Memories 200
Weight Classification 7 weight zones and "metal"
Terminal Screen 15" color touchscreen TFT, 1024×768 pixels (XVGA)
Standard Sorting Device 2 air jets
Power 115/230 V~, 1 phase, 50/60 Hz, 1 kVA

 

CV35 AdvancedLine

Outstanding Product Inspection

The CV35 AdvancedLine is the first product on the market that combines checkweighing and vision inspection - designed to prevent label mix-up and weight verification in a single process

 

Minimize Recalls

Immediate detection of label mix-up saves costs of recovery and rework and minimizes the risk of a recall

Maximize Product Control

Control the labelling and printing quality maximizes product control and consumer satisfaction

Comply with Retailer's Demands

Installing a total quality control system helps meet retailer demands for certification and complies with BRC and IFS quality assurance criteria

 

 Features and Benefits

Prevent Label Mix-Up 

The vision inspection station checks products for correct label, expiry date, lot/batch numbers, and labelling defects. It inspects surfaces on a wide range of label and product sizes

Dynamic Checkweighing

The checkweighing verifies the weight of the product, reliably rejecting over and under-filled products. This helps reduce product waste and ensures compliance with global regulatory standards

Complete Product Control

Combining optical inspection with checkweighing eliminates extra product handling components and results in an easy to integrate unit that saves line space and delivers unmatched inspection accuracy

Unified User Interface

Both system components are accessed through a user friendly touchscreen interface and simple product setup. A statistics module provides real time data to help ensure maximum production uptime

Extensive Service Support

An extensive service network guarantees timely support plus availability and quick delivery of spare parts. This reduces downtime and keeps processes running smoothly



 

Specifications - CV35 AdvancedLine

Load Cell EMFR
Accuracy (at 3 Sigma) From ±0.1 g
Checkweighing Range 0 to 10,000 g
Throughput (pcs./minute) Max. 300
Approval "Weights and Measures" / MID certifiable
Product Preset Memories 200
Weight Classification 3 weight zones (or up to seven as an option)
Terminal Screen 15" color touchscreen TFT, 1024×768 pixels (XVGA)
Standard Sorting Device Air jet
Power 115/239 V (AC), single-phase, 50/60 Hz, ikVA
Conveyor Speed Up to 60m/min
Inspection Area 100×120mm (optional:≤200 × 240mm)
Atricle Size 9product dimensions) Max. article height if inspection on top: 200mm

 

Chain checkweigher

Clean Solution for Difficult Cases

 

Garvens chain checkweighers have a very robust designstate of the art weighing technology, water ingress protection up to IP69K and stainless steel parts ensure trouble-free operation under harsh production conditions

Various modular components for product transport such as side-grip belts, infeed starwheels or timing screws for different product shapes and diameters, ensure optimum product infeed and outfeed. The wide range of options and accessories allows for technical solutions that meet the very specific criteria required for handling large volumes of canned, jarred and bottled products

With the "auto setup" software wizard and the user friendly 15" touchscreen interface, very little training  is required in setting up the menus. The multilingual user profile and product image functions ensure fast product changeover and fewer operator errors, resulting in a minimum of downtime

 Features and Benefits

Evaluation Of The Production Results

All production data and statistical information can be made available in real-time within your local network. Production and quality managers can access and review all relevant data from their desks. Enables rapid response to problems and facilitates preventive measures, thereby minimising downtime

EMFR Weighing Cell

Electromagnetic Force Restoration (EMFR) technology ensures sustained accuracy over long periods of time and minimises weighing errors caused by changes in temperature and humidity. Reduces expensive giveaway, prevents underweight products from leaving the factory, protects your brand and ensures legal compliance

SQC/SPC Software Compatibility And Large Selection Of Data Connection Ports

Allows data communication with a wide range of optional software packages for complete production control, remote access and line optimisation, such as FreeWeigh.Net and ProdX. Increases line efficiency and reduces product giveaway

User Security Access

Protects critical menu functions and features using a multi-level password and user profile system. Ensures production integrity for high value products and minimises operator errors

Full Measurement Instruments Directive (MID) conformity

The checkweigher is commissioned directly after installation and can be used in production almost immediately



 

Specifications - Chain Checkweigher

Load cell EMFR
Accuracy (at 3 Sigma) from ±0.3g
Checkweighing Range up to 3000g
Throughput (pcs./minute) max. 800
Approval "Weights and Measures" design-approval in certain countries / MID certifiable
Product Preset Memories 200
Weight Classification Three weight zones (or up to seven as an option)
Terminal Screen Touchscreen colour display, TFT 15", resolution 1024 × 768 pixel (XVGA)
Standard Sorting device High-performance pusher
Power 230 V (A.C), 50 Hz, single-phase